Overview of Tunnel Lining

Necessity and function of Lining

·       Structurally, to support the exposed ground

·       Operationally, to provide an internal surface appropriate to the function of the tunnel

·       Lining takes up rock pressure

·       Provides protection against rock splitting

·       Protects the rock against the aggressivity of water

 

 

Materials used for lining

·       Cast insitu concrete

·       Brickwork

·       Masonry

·       Cast iron

·       Steel

·       Shotcrete

 

 

Requirements of a good lining

·       It should be able to sustain loads

·       It must be durable and give the intended life of the tunnel

·       It must be watertight against maximum pressure of ground water

·       It should be economical

 

 

Loads on tunnel linings

·       Vertical pressure

·       Horizontal pressure

·       Pore water pressure

·       Seismic effects

·       Internal and external pressures

·       Rock stratification

·       Depth of cover

 

 

Theories regarding rock pressure

·       Terzaghi’s theory of horizontally stratified rocks

·       Fenner’s method

·       Beirbaumer’s theory

·       Terzaghi’s rock pressure theory

·       Protodyakonav’s theory

·       Kommerell’s theory

·       Suquet’s theory

 

 

 

 

 

 

 

Types of tunnel linings

·       Design considerations

·       Common support types

·       Cast Iron linings

·       Concrete linings

·       Steel supports

·       Shotcrete

 


 

 

Methods of Tunnelling

Twin tunnel

        Twin tunnel is useful in railways.

        Sometimes it proves more advantageous to have two small tunnels instead of single large tunnel.

        Each of twin tunnel is excavated separately & tunnels are so spaced that disturbance caused in ground from construction of one tunnel does not affect the other .

 

Advantages of twin tunnel

        The facility for transportation is increased.

        If one tunnel is blocked up due to any reason the other tunnel can be conveniently used.

        If there is trouble of hot water it can be easily & effectively   managed.

        There is considerable improvement in the ventilation & drainage of tunnels.

 

 

Portals

        The actual doorways or main entrance of the tunnel are known as portals.

        Portals indicates the intersection point between the underground opening & the ground surface.

        The portals should be made massive in appearance. They  should look beautiful & attractive.

        Such a construction would encourage a layman to enter the tunnel with confidence of safety.

 

 

Pilot tunnel

        Sometimes it may be found that a horizontal approach to the tunnel line may be to closer & shorter compared to the deep vertical shafts .

        In such circumstances, a tunnel of small size called a pilot tunnel is driven parallel &close to the proposed main tunnel & short cross connecting tunnels are driven from it reach the proposed main tunnel to create operational faces.

 

 

Advantages of pilot tunnel

        The cross headings are convenient places to store tools & material during the construction work.

        It is found to be less costly than the shaft.

        The chances of any material failing accidentally down the shaft in to the tunnel during the construction work are considerable reduced

        It avoids the dislocation of the strata at the sides of the tunnel after the work is completed, the cross headings may be used as passage for the workers

        The shaft can be used as means of artificial ventilation by the use of fans.   

 

 

Following are methods of tunneling in soft

        Forepoling method

        Needle beam method

        Army method or case method

        American method

        British method

        Belgian method

 

 

Factors affecting methods of tunneling in soft soils

        Factors affecting in Forepoling method

        The process is slow & tedious requiring skilled labour

        Tunnels of small dimensions, for laying sewers , gas pipes,etc.,at ordinary depths, could advantageously be constructed by this method .

        it is very important that the sequence of operations has to be strictly adhered to , in the correct order.

 

 

Needle beam method

        Factors affecting in Needle beam method:

        It makes use of beams & bracings .Hence,there is difficulty in mechanical methods of concrete lining.

        The pushing of heavy beam by hand is laborious & tedious.

        It requires large number of trench jacks & they interfere with the efficient working of the gang.

           

 

 

Factors affecting Army method or Case method

        The only drawback of this method is that its use or application is limited for the construction of short tunnels of small cross-section.

        Factors affecting American method:

        The method is unsuitable for tunnels having flat bottoms.  

 

 

English method

        This method involves the use of  a lot of timber & frequent shifting of heavy timber logs back.

        The masons & excavators have to work alternatively & thus , the process requires more time as compared to other methods of tunneling.

        If the soil is unstable , the excavation of full section of tunnel will increase the danger of caving.

 

 

Factors affecting belgian method

        The disadvantage is due to the system of underpinning of the built arch .

         particularly when the avoidable subsidence of the soil may take place , causing settlements can be reduced by adopting R.C.C.arches.

 

 

Liner plates methods

        The liner plates method is somewhat  expensive.

        It is also relatively weak as plates are attached with nuts & bolts.

 

 

Factors affecting tunneling in rock compared with tunneling in soft soil

        It is more costly than in soft ground.

        It requires extreme care in carrying out the work as slight mistake may result in heavy loss of money.

        Timbering required will be less as rocks are self-supporting.

        Over-cutting of section has to be avoided.

        It allows the tunneling operations to be carried out at many sections along the tunnel length.

 

 

The following are different methods  of tunneling in rock

        Drift method

        Heading &bench method

        Full face method

        Cantilever car dump method

 

 

Factors affecting in drift method

        The enlargement work cannot be started until the central holr is constructed for the full length.

        That as the enlarging & benching work commences , mucking tracks have to be shifted frequently from bench to bench.

        This method is extremely costly & it is generally recommended for ground conditions which are difficult to solve.

 

 

Factors affecting in heading & bench method

        In this method enlargement work cannot be started until the central hole is constructed for full length.

        This method is extremely costly .

        It is generally recommended for ground conditions which are difficult to solve.

 

 

 

Tunnels & Terminalogy


Tunnels are artificial passages constructed for transportation purposes. They are required for
1)    Highways
2)    Railways
3)    Sewerage
4)    Water supply
5)    Public utility
6)    Canals



Categories of obstacles:-

1)    Hill as an obstacle can be passed by
1)    Sleepy sloping surface roads
2)    Open cuts
3)    Tunnels
2)    I) body of still water mass like lake by
a) surface road partly around the lake
b) bridge
c) tunnel
II) body of flowing water mass like river or sea creak by
a) bridge
b) tunnel

3)    When obstacle is marshy land at the time of construction by
a) bridge
b) tunnel
c) embankment
4)   a) when obstacle is a road junction at same
level can be passed by construction of
bridge or tunnel
b) when obstacle is a road junction at different
levels it can overcome by construction of
1) tunnel
2) bridge
3) flyover



Definitions:-
1)    1) Tunnel: It is an artificial underground passage       to bypass obstacles safely without disturbing the overburden i.e., land above it, to carry freights, passengers, sewage, water, etc.
2)   Open cut: It is open to sky passage excavated through huge soil mass of obstacle, like hill, run in required direction to connect two roads or railways.
3)   Bridge: It is an overground construction to cross over obstacles safely without much disturbing the natural way below it.
4)   Surface road: It is a long spiralling surface road or railway constructed to by pass the obstacle like hill.


Advantages of tunnels: -
1)    Tunnels are more economical than open cuts beyond certain depths.
2)    Tunnels avoid disturbing or interfering with surface life and traffic during construction.
3)    In case of aerial warfare and bombing the tunnels would grant better protection aas compared to bridges.
4)    Tunnels avoid the dangerous open cut very near to the structure.
5)    Tunnels prove to be cheaper than bridges or open cuts to carry public utility services like water, sewer, gas, electricity and telephone lines.
6)    If tunnels are provided with easy gradients, the cost of hauling is decreased.
7)    The safety of tunnel construction has considerably increased by the improved modern methods of construction and construction equipments.
8)    There is freedom from snow and iceberg hazards.
9)    There is overall reduction in cost because of shortening the distance.
10) Tunnels avoid interference with surface and air rights.


Disadvantages of tunnels:
1)    The initial cost of construction of a tunnel is high as compared to an open cut.
2)    It is necessary to have skilled labour and technical supervision of high order for the construction of a tunnel.
3)    It takes long time for the successful completion of a tunnel under normal conditions.
4)    The construction of tunnel requires specialized and sophisticated equipments.



Advantages of open cuts:
1)    It will require less time for construction.
2)    The construction cost will be less as compared to the cost of tunnel.

Disadvantages of open cuts:
1)    It will require greater lengths due to approaches.
2)    The maintenance cost of highways and railways are very high.
3)    It requires locomotives and automobiles with high tractive force due to grades.
4)    It proves unsafe during aerial warfare or bombing of cities.
5)    The wear and tear of pavements due to natural forces like snow, rains, etc. are high.

TERMS AND DEFINATIONS
RELATED TO  TUNNEL
·       Abutments:- these are outermost support of an tunnel, from which tunnel springs.
·       Piers:- These are end supports of a of tunnel.
·       Tunnel ring:- This is the curved ring of masonry forming the tunnel.
·       Voussoirs:- These are the wedge shaped or tapered units of bricks, stones or concrete works, forming the courses of tunnel.
·       Arcade:- These are the ends supporting a wall above and being supported by piers.
·       Skew-backs:- These are the inclined or splayed surfaces of the abutments or piers, prepared to receive the tunnel. Arch work actually starts from skew back.
·       Springing points:- These are the points of the intersection between the skewbacks and the intrados and from these points only, the curve of tunnel springs are commences.
·       Springing line:- This is the imaginary horizontal line joining the two springing points.


·       Intrados:- The inner curved surface of the tunnel is known as intrados.
·       Extrados:- Outer curved surface of the   tunnel ring is known as extrados.  It is also known as back of the tunnel.
·       Soffit or Bottom:- This is the inner or under surface of the tunnel. Soffit and Intrados terms indicate same thing.
·       Crown:- The highest point of extrados of tunnel.
·       Key stone:- This is the uppermost or central voussoir of tunnel. It is sometimes made prominent by making it larger and projecting it above and below the outline of tunnel  this is inserted in the centre of many types of tunnels to improve the appearance but it does not carry structural significance.
·       Span:- Clear horizontal distance
·       between the tunnels is known as span of the tunnel.
·       Depth or height:- This is the perpendicular distance between the intrados and extrados.
·       Thickness ( Breadth of the soffit):- The horizontal distance measured perpendicular to the front and back faces of tunnel is known as breather thickness of soffit.
·        Rise:- It is the clear vertical distance between the springing line and the highest point on the intrados.
 Centre (or striking point):- This is the geometrical centre point of the curve of the tunnel.
·       Springers:- These are the extreme or lowest voussoirs of tunnel, which are placed at springing level on either side immediately adjacent to the skew- backs

·       Haunch:- This is lower half portion of the tunnel between the crown and the skew-back or Springer.
·       Spandril:- This is the triangular space formed between the extrados and the horizontal line down through the crown.
·       Jambs:- These are the sides of the Abutments or piers below the springing line.
Import:- The projecting course at the upper part of piers and an abutment to stress the springing line.
·       Bed joints:- These are the joints between the voussoirs which radiate from the centre.




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